SL controller series

Category:

Up to 84V (20S Lithium battery), up to 24,5 kW nominal power, up to 36,6 kW peak power.

The SL is automotive grade controller from ESC3 family, it can deliver maximum power whilst keeping weight as low as possible. It can be used in wide range of applications, especially in industrial and automotive. Using the most modern technologies it achieves extreme dynamics, maximum efficiency, sensorless control or regenerative braking, all kinds of protection or galvanic isolation, all this with minimum dimensions. The SL controller is capable of driving all common types of electric motors.

 

APPLICATIONS

  • Automotive or Industrial motor control
  • Hi-end sport motorbikes, e-bikes
  • Combustion engine starter-generator
  • Military inertial stabilization
  • Professional drones, RC models
  • Research & development
  • Servo drive

 

Product Information

 

Features

  • Motors: PMSM (BLDC, BLAC), Induction, Stepper
  • Vector drive with DTC and FOC
  • Block commutation Drive with DTC and hybrid sensorless control
  • Zero-RPM sensorless control
  • MOS-FET power stage with all kinds of protection incl. phase short circuit
  • Designed for highest dynamic response
  • Charge step-up conversion and SOC estimator with current and voltage logging
  • Capacitors pre-charge option

 

Firmware

  • State-of-the-art sensorless control (including zero-RPM)
  • Speed / Torque / Voltage control
  • Proportional regenerative braking
  • Flux weakening operation together with MTPA control for PMSM
  • Advanced auto-diagnostics and fail-safe modes
  • Motor parameters automatic identification
  • Service logging (max. amps and rpm, total motor-hours, mileage ….)
  • Deep customization with custom firmware branches

 

Motor sensors

  • Motor temperature sensor
  • UVW Hall sensors
  • Resolver / Sin-Cos
  • SSI / BiSS
  • A/ B encoder

 

Control I/O

  • 5x analog or digital GPIO (range from 0 v to BATT+)
  • Up to 5 galvanically isolated analog or digital inputs
  • On / Off input switch, safety switch, capacitor pre-charge
  • 3x contactor output with PWM and current control
  • Charge input up to 25 A with current measurement

 

Wiring

  • Power: M6 terminals
  • Signal & communication: AMPSEAL 35-pin connector

 

Connectivity

  • Multiple addressed interfaces for service, debugging, application and firmware management
  • USB, RS-232 (galvanically isolated), CAN-bus (galvanically isolated), external WIFI dongle

 

Software tools

  • Service tools: CLI for fast and effective set-up, GUI for easy set-up, Graphing and visualization tool
  • Firmware update and remote management tool
  • Custom software for PC or mobile devices can be designed on request

 

Mechanical characteristics

  • Box with aluminium bottom pad: 148 x 96 x 64 mm, 1100 g

Electrical parameters

Version0660*0860*1060
Battery nominal voltage43.2 V DC57.6 V DC72 V DC
Battery configuration12 S16 S20 S
Min. operating voltage18 V DC18 V DC18 V DC
Max. operating voltage51 V DC68 V DC84 V DC
Nominal power (60min, BLDC)17 700 W21 300 W24 500 W
Nominal current (60min, BLDC)410 A370 A340 A
Power dissipation300 W 1300 W 1300 W 1
Peak power (10sec)25 900 W28 800 W36 000 W
Peak current (10sec)600 A500 A500 A

 

¹ Controller bottom pad thermally connected to infinite heatsink which does not exceed 60°C
* Variants 0660 and 0860 are available only on request

Customer form

 

Please fill out as much informations as you can.




pcs/year

Motor


(V)

(A)

(A)

(rpm)

(rpm/V)

Power Source


(V)

(A)

(V)

(A)