Electric Motion
Electric Motion is a French manufacturer specializing in electric trial motorcycles, operating in the market since 2010–2015. The company has been focused on developing cutting-edge electric propulsion systems tailored for off-road and trial riding.
Initially, Electric Motion relied on SEFC solutions, which provided free samples to customers. However, seeking a more compact and efficient propulsion system that integrated both the motor and control unit, they turned to our solution.
Despite initial skepticism and a three-year evaluation period, the superior performance of our technology ultimately led to a long-term collaboration with siliXcon.
- High-performance system ensuring smooth and efficient operation.
- Customizable software enabling features like an electronic clutch and traction control.
- Flexible and cost-effective development compared to larger manufacturers.
Collaboration goals
Develop a compact and efficient motor controller.
Ensure smooth power delivery and system reliability.
Enable full customization for different riding styles.
Support sustainability with an energy-efficient system.
Solution
Innovative Electric Drive System for High-Performance Trial Motorcycles
The solution was built upon existing hardware and refined through continuous collaboration with Electric Motion.
How did we solve this?
Iterative Hardware Development
Early 3D-printed prototypes were refined through multiple iterations until reaching an optimized and stable design. This process ensured that the final hardware met the compactness and durability requirements for electric trial motorcycles.
Co-Design with Electric Motion
Close collaboration throughout the development phase allowed us to tailor the controller to Electric Motion’s specific needs, ensuring seamless performance and integration with their propulsion system.
Advanced Software Features
Through continuous software improvements, we integrated key functionalities that enhance control and riding dynamics, including optimized power management, idle simulation, and traction control for off-road conditions.
High-Performance & Adaptable Solution
This precise engineering and software integration resulted in a highly adaptable and performance-driven system, exceeding industry standards in terms of efficiency, reliability, and customization flexibility.
Key challenges
Optimizing clutch performance – Early prototypes tested both electronic and electromechanical clutches, but smooth engagement was lacking.
Ensuring seamless motor and controller integration – The drive system needed to provide consistent performance under trial riding conditions.
Balancing customization with cost efficiency – Unlike large competitors, our solution needed to offer tailored flexibility without excessive expenses.
Project phases
The collaboration with Electric Motion followed a structured development approach, ensuring the final product met the demanding requirements of electric trial motorcycles.
Early Prototyping & Testing
Initial iterations tested electronic and electromechanical clutches, with the controller managing both the motor and clutch engagement.
Clutch Optimization & Refinement
Electromechanical clutches proved suboptimal, leading to a transition to a traditional diaphragm clutch, which provided smoother engagement.
Software Enhancements & Customization
Integration of electronic clutch, idle simulation, and traction control, ensuring seamless performance across different terrains.
Final Result:
A compact, high-performance electric drive system that offers superior efficiency, adaptability, and smooth power delivery for trial motorcycles
Key Performance Metrics
Still wondering if our solution is the right choice? Explore the key performance metrics that set us apart in efficiency, customization, and compact design.
Controller Compactness
The new system is 3–4 times smaller in volume, significantly reducing weight and optimizing space.
Performance Excellence
The controller consistently meets all operational requirements, ensuring smooth and efficient motorcycle handling.
Software Flexibility
Fast implementation of new features (electronic clutch, traction control) outperformed larger manufacturers, who would require significantly higher costs for similar customization.
Future outlook
The success of this collaboration highlights how a small, agile development team can surpass larger manufacturers by delivering compact, high-performance, and customizable solutions.
Enhancing Functionality
Future improvements will focus on fine-tuning software features and optimizing hardware performance.
Expanding Customization Capabilities
Continuous development of new tailored features based on market demands.
Market Leadership in Electric Trial Motorcycles
Strengthening Electric Motion’s position as a pioneer in electric trial motorcycle innovation.
Through our ongoing partnership, we remain committed to pushing the boundaries of electric motorcycle technology and delivering next-generation performance solutions.
Want to revolutionize your e-mobility solutions?
Let’s build the future together! Contact us today.
